AMR Flow Rack Shelving Replenishment Robotic Stacker-Bot

AMR-Stacker-Bot

AMR Flow Rack Shelving Replenishment Robotic Stacker-Bot

The Stacker‐Bot can store and retrieve on a single trip up to five cases or totes. The AMR automatically picks a case or tote, scans the barcode and stores it in the Stacker‐Bot on any one of the five onboard shelves. It then uses its RCS (robot control system) and communicates to the WMS/WCS host software system.


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Once the inventory has been retrieved, the Stacker‐Bot is directed via the WMS/WES software host to place the inventory in exact locations. The rack, shelf level and shelf location for each of the five SKUs is communicated to the Stacker‐Bot. The robot always travels via the shortest path to its location.

AMR Applications:

Inventory transportation to and from:

  • Flow Rack 
  • Rack 
  • Workstations
  • Automated Equipment
  • Conveyor

After the AMR has picked up its product to be replenished, the Stacker‐Bot uses its two dimensional camera technology to find its first location. It verifies its position by scanning the bar code on the rack and shelf level. Then, it automatically places the tote or case in the proper SKU location. This operation is done transparently from the picking operator located at the front of the flow rack.

The Stacker‐Bot travels to its next location and repeats this process until its load is depleted. It then goes back to the re‐loading station to pick up more SKUs and repeats the process.

The number of Stacker‐Bots required for a system is based on the throughput, capacity and floor space requirements.

Unit Specifications

DimensionsWidth: 1650 mm
Depth: 818 mm
Height: 2605mm
Width: 65 inches
Depth: 32.2 inches
Height: 102.6 inches
Min. Rotation
Diameter
2350 mm92.5 inches
Min. Ground
Clearance
20 mm0.79 inches
Weight450 kg992 lbs.
Rated Load50 kg x 5 (250 kg)110 lbs. x 5 (550 lbs.)

Motion Performance

Operating Speed
(Empty/Loaded)
1500 mm/s, 1160 mm/s59.1 in./s, 45.7 in./s
Navigation Accuracy±10 mm±0.39 inches
Stop Angle Accuracy±1°±1°
Stop Position
Accuracy
±10 mm±0.39 inches

Executing Structure/Rack Parameters

Tote or Carton
Dimension
Width: 400 to 600 mm
Depth: 400 mm
Height: 100 to 310 mm
Width: 15.75 to 23.6
inches
Depth: 15.75 inches
Height: 3.9 to 12.2
inches
Number Of Shelf
Levels
55
Load Capacity Per
Level
50 kg110 lbs.
Load Capacity For
Lifting
50 kg110 lbs.
Max. Lifting Height2145 mm84.5 inches
Min. Lifting Height280 mm11.0 inches
Min. Rack Height290 mm11.4 inches
Lifting Speed
(Empty/Loaded)
500 mm/s, 450 mm/s19.7 in/s, 17.7 in/s
Descending Speed
(Empty/Loaded)
500 mm/s, 450 mm/s19.7 in/s, 17.7 in/s
Rack Positioning
Accuracy
±3 mm±0.12 mm
Storage & Retrieval
Method
Rotatory Inserter/
Extractor
Rotatory Inserter/
Extractor
Telescopic Fork
Speed
(Empty/Loaded)
1000 mm/s, 500 mm/s39.4 in/s, 19.7 in/s
Telescopic Fork
Stopping Accuracy
±2 mm±0.08 inches

If you are interested in potentially incorporating the Stacker-Bot or other types of autonomous mobile robots (AMRs) or automation technology into your warehouse or order fulfillment operation, Conveyco is happy to help. 

As one of the premier systems integrators in North America, Conveyco has access to the very best technologies and manufacturers in the world. This allows us to focus solely on our clients needs and requirements—not quotas or factory capacities. By understanding your business’s unique limitations, challenges, and goals, we will craft the RightFIT solution for all of your order fulfillment needs. Contact us to request a free consultation or discuss your system needs.

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